PCB Assembly Low Volume
Precision Tech’s Low Volume PCB Assembly Service Options:
Design for Manufacturing Services (DFM): Our Design for Manufacturing Services (DFM) ensures seamless and efficient production processes. Precision Tech’s experts meticulously analyze and validate client documents like Bill of Materials (BOMs), circuit diagrams, Gerber files, and assembly drawings. We collaborate closely with customers to grasp their needs before procuring parts and initiating fabrication. By doing so, we minimize errors, expedite assembly, and ensure timely delivery at competitive prices. This comprehensive approach not only streamlines operations but also enhances overall product quality, allowing us to meet customer expectations with precision and reliability.
Design for Testing Services (DFT): Our Design for Testing Services (DFT) empowers customers to choose fixtures and probe types, while gaining insights into testing limitations. Through a blend of expert knowledge and robust support processes, we guarantee that PCB design and assembly adhere precisely to specifications.
Choose Precision PCB To Build Your Low Volume PCB Assembly Get A Free Quote Now!
We specialize in delivering highly reliable low-volume printed circuit board assemblies with optimal lead times and competitive pricing. Our dedication to continuous improvement and quality assurance has earned us a broad customer base across various markets seeking low-volume PCB assembly services:
- Marine
- LED Lighting Smart Systems
- Medical
- Telecommunication
- Defense
- Military
- Semiconductor
Reach out to our team of skilled engineers promptly to expedite the production of your low-volume and small-batch printed circuit board assembly. Simply dial 888-228-9440 or click the link below to request a quote, and we'll handle the rest of the process seamlessly for you.
In contrast to conventional PCB Assembly service providers, we offer a unique level of flexibility and adaptability tailored to your specific needs. Renowned for our Same-Day PCB Fabrication for both Single & Double sided PCBs, as well as expedited services ranging from 2 to 5 days, we ensure rapid turnaround times. Whether you need bare boards or full turnkey PCB assembly solutions, Precision PCB is equipped to manage projects of any scale with precision and efficiency.
PCB Assembly Service Chart
Item | Capacity | |
1 | Single and double sided SMT/PTH | Yes |
2 | Large parts on both sides, BGA on both sides | Yes |
3 | Smallest Chips size | 0201 |
4 | Min BGA and Micro BGA pitch and ball counts | 0.008 in. (0.2mm) pitch, ball count greater than 1000 |
5 | Min Leaded parts pitch | 0.008 in. (0.2 mm) |
6 | Max Parts size assembly by machine | 2.2 in. x 2.2 in. x 0.6 in. |
7 | Assembly surface mount connectors | Yes |
8 |
Odd form parts: LED Resistor and capacitor networks Electrolytic capacitors Variable resistors and capacitors (pots) Sockets |
Yes Assembly by hands |
9 | Wave soldering | Yes |
10 | Max PCB size | 14.5 in. x 19.5 in. |
11 | Min PCB Thickness | 0.02 |
12 | Fiducial Marks | Preferred but not required |
13 | PCB Finish: |
SMOBC/HASL Electrolytic gold Electroless gold Electroless silver Immersion gold Immersion tin OSP |
14 | PCB Shape | Any |
15 | Panelized PCB |
Tab routed Breakaway tabs V-Scored Routed+ V scored |
16 | Inspection |
X-ray analysis Microscope to 20X |
17 | Rework |
BGA removal and replacement station SMT IR rework station Thru-hole rework station |
Complete data requirements for proper quotation of a PCB Assembly job:
Bill of Materials – In Microsoft Excel or delimited format. Please highlight in red any components we will not be placing, or any parts that are not included in the kit. BOM should include: Part number, Reference Designator, Description, and footprint (package).Gerbers – Please send us all gerber files generated by your CAD program, as if you were sending them for fabrication. At a minimum we need silk screen, copper and solder paste layers for assembly.
Centrorid Data (aka Insertion or Pick-and-place or XY data) – This is the machine files, which should include: X, Y, Theta, Side of Board (Top or Bottom), and Reference Designator. If you cannot generate this file, Precision Tech can generate it for you from the geber files.
Assembly Drawings – Are not required for assembly, but they do help to ensure all special PCB Assembly instructions are carried out properly.
Kit Requirements for PCB Assembly:
Components – 5 extra minimum (or 5% whichever is more) for discrete parts. We can place parts on cut tape of any length so there is no need to buy reels. For ICs, QFPs and BGAs we ask for 1 extra per order.PCBs – Please have a Silk Screen file that indicates polarity and 1st-pin markings.